Consider the following heavy industries: 1. Fertilizer plants 2. Oil refineries 3. Steel plants Green hydrogen is expected to play a significant role in decarbonizing how many of the above industries?

Updated 11 Apr 2026 · From UPSC Prelims GS Paper I 2023, Q18

Contents18
UPSC Prelims GS2023Geography
  1. AOnly one
  2. BOnly two
  3. CAll three
  4. DNone
Show answer

Answer: (C) All three

Green hydrogen (produced from renewable energy via electrolysis)
is expected to play a major role in decarbonizing all three:

  • fertilizer plants (for ammonia production)
  • oil refineries
  • steel plants.

These are considered 'hard-to-abate' industrial sectors where electrification alone isn't enough.

Answer is (c) All three.

Why this was asked

Green hydrogen is crucial for decarbonizing heavy industries that cannot rely on electrification alone - fertilizer plants use it for ammonia production, oil refineries for processing, and steel plants as a replacement for coal-based processes.

India launched the National Green Hydrogen Mission in 2023 with massive funding, making green hydrogen applications in heavy industry a key current affairs topic for UPSC.

The question tests understanding of 'hard-to-abate' sectors - industries where direct electrification cannot achieve decarbonization, requiring alternative solutions like green hydrogen.

Green Hydrogen Production & Technology

Science And Technology Green hydrogen electrolysis renewable energy

Green Hydrogen: Production Methods & Clean Energy Role

Must know

Green hydrogen is produced via electrolysis using renewable electricity

Unlike grey/blue hydrogen, green hydrogen produces zero carbon emissions

Key for decarbonizing hard-to-abate industrial sectors

Good to know

India's National Green Hydrogen Mission targets 5 MMT production by 2030

What is Green Hydrogen

Green hydrogen is hydrogen gas produced through electrolysis of water using electricity from renewable sources like solar or wind. This makes it completely carbon-free, unlike conventional hydrogen production methods that rely on fossil fuels.

Hydrogen Color Classification

Type

Production Method

Carbon Emissions

Current Share

Grey Hydrogen

Steam methane reforming from natural gas

High CO₂ emissions

~95% of global production

Blue Hydrogen

Grey + carbon capture & storage

Reduced emissions

Small pilot projects

Green Hydrogen

Electrolysis using renewable energy

Zero emissions

<1% but rapidly growing

Green Hydrogen Production Process

%%{init: {"flowchart": {"wrappingWidth": 460}}}%%
flowchart TD
  s1["`**Renewable Energy Generation**
Solar/wind farms generate clean electricity`"]
  s2["`**Electrolysis**
Electric current splits water (H₂O) into hydrogen and oxygen`"]
  s3["`**Hydrogen Storage**
Compressed or liquefied for transport and use`"]
  s4["`**Industrial Application**
Used as fuel or feedstock in heavy industries`"]
  s1 --> s2
  s2 --> s3
  s3 --> s4
Exam traps

Trap: Confusing green hydrogen with blue hydrogen - blue still involves fossil fuels

Trap: Thinking hydrogen is always clean - grey hydrogen dominates current production and has high emissions

Key: Green hydrogen specifically requires renewable electricity for electrolysis

Hard-to-Abate Industrial Sectors

Geography heavy industries decarbonizing Fertilizer plants Oil refineries Steel plants

Hard-to-Abate Industries: Why Green Hydrogen Matters

Must know

Hard-to-abate sectors cannot be easily electrified and need alternative fuels

Steel, fertilizers, oil refining are major industrial emission sources

These industries need high-temperature processes or hydrogen as feedstock

Good to know

Account for approximately 30% of global CO₂ emissions

Why These Industries Are Hard to Abate

Hard-to-abate sectors are industries where direct electrification is technically difficult or economically unfeasible. They require extremely high temperatures, use fossil fuels as chemical feedstock, or need specific fuel properties that electricity cannot provide.

Green Hydrogen Applications in Heavy Industries

Industry

Current Fossil Fuel Use

Green Hydrogen Application

Decarbonization Impact

Fertilizer Plants

Natural gas for ammonia production

H₂ + N₂ → Ammonia (NH₃)

Eliminates 80%+ of process emissions

Steel Plants

Coking coal for iron ore reduction

Direct reduction using H₂

Can replace coal entirely in steelmaking

Oil Refineries

Grey hydrogen for crude processing

Green H₂ for hydrocracking, desulfurization

Reduces refinery carbon footprint by 60%+

Technical Requirements

Fertilizers: Need pure hydrogen to synthesize ammonia via Haber-Bosch process

Steel: Requires hydrogen to reduce iron ore (Fe₂O₃ + H₂ → Fe + H₂O) instead of coal

Oil Refining: Uses hydrogen for removing sulfur and breaking heavy molecules

Temperature needs: All three require 800-1500°C processes where electrification is challenging

Connection to PYQ

The question tests understanding that all three industries can use green hydrogen for decarbonization - not just one or two. Each has specific technical applications where hydrogen is either essential (fertilizers, steel) or highly beneficial (refineries).

Exam traps

Trap: Thinking only steel plants can use hydrogen - fertilizers actually use more hydrogen globally

Trap: Assuming oil refineries don't need decarbonization - they're major industrial CO₂ sources

Key: All three are hard-to-abate sectors where electrification alone isn't sufficient

Industrial Decarbonization Strategies

Geography decarbonizing significant role

Industrial Decarbonization: Technologies & Pathways

Must know

Electrification works for light industries but not heavy manufacturing

Green hydrogen, CCUS, biomass are key technologies for hard-to-abate sectors

Industries need alternative fuels for high-temperature processes

Good to know

Carbon pricing and regulations drive adoption of clean technologies

Decarbonization Technology Options

# Industrial Decarbonization
## Electrification
- Electric heating
- Heat pumps
- Electric vehicles
- Limited to <500°C processes
## Alternative Fuels
- Green hydrogen
- Green ammonia
- Synthetic fuels
- Biomass/biogas
## Carbon Capture
- CCUS technology
- Direct air capture
- Industrial CO₂ utilization
## Process Innovation
- New steel technologies
- Alternative cement
- Circular economy

Decarbonization by Industrial Sector

Sector

Electrification Potential

Hydrogen Role

Other Technologies

Cement

Limited (needs 1400°C)

Potential fuel

CCUS, alternative materials

Chemicals

Partial (heating)

Feedstock + fuel

Bio-based feedstocks

Aluminum

High (already electric)

Backup power

Recycling, efficiency

Textiles

High (lower temperatures)

Limited

Sustainable fibers, efficiency

Policy Drivers in India

National Green Hydrogen Mission: ₹19,744 crore allocation for production and demand creation

Production Linked Incentive (PLI): Support for electrolyzer manufacturing

Carbon markets: India developing domestic carbon credit trading

Industrial parks: Green hydrogen hubs being established in Gujarat, Rajasthan

Exam traps

Trap: Thinking all industries can simply switch to electricity - high-temperature processes need alternative fuels

Trap: Confusing energy efficiency with decarbonization - efficiency helps but doesn't eliminate emissions

Key: Hard-to-abate vs easy-to-abate is based on technical feasibility, not cost alone

India's Green Hydrogen Mission & Policy

Indian Economy

National Green Hydrogen Mission: Targets & Implementation

Must know

National Green Hydrogen Mission launched in 2023 with ₹19,744 crore budget

Target: 5 MMT annual production by 2030

Good to know

Focus on export potential and domestic industrial demand

Green Hydrogen Hubs planned in Gujarat, Rajasthan, Tamil Nadu

Mission Overview

India's National Green Hydrogen Mission aims to make India a global hub for green hydrogen production and export. The mission targets domestic demand creation while building export capabilities to become a major supplier to countries like Japan and South Korea.

Mission Targets & Components

Component

Target by 2030

Budget Allocation

Key Focus

Production Capacity

5 Million Metric Tonnes

Strategic interventions

Domestic + export market

Electrolyzer Manufacturing

Domestic supply chain

PLI scheme support

Reduce import dependence

Industrial Demand

Steel, fertilizer, refining

Pilot projects

Replace grey hydrogen

Export Infrastructure

Ports, shipping facilities

Infrastructure development

Global market access

Implementation Strategy

Production incentives: Financial support for early green hydrogen projects

Demand creation: Mandates for fertilizer and steel sectors to use green hydrogen

R&D support: Technology development for electrolyzers and fuel cells

Skill development: Training programs for hydrogen economy workforce

Green Hydrogen Hubs

Green hydrogen hubs leverage India's solar and wind resources in western and southern states
Green hydrogen hubs leverage India's solar and wind resources in western and southern states

Source: GH2 India — Beyond the National Green Hydrogen Mission: India's ... · www.gh2.org.in

Exam traps

Trap: Confusing the National Hydrogen Mission with other renewable energy schemes

Key: Mission focuses on green hydrogen specifically - not all hydrogen production

Trap: Mixing up production targets - it's 5 MMT by 2030, not other figures