Consider the following substances: I. Ethanol II. Nitroglycerine III. Urea Coal gasification technology can be used in the production of how many of them?

Updated 10 Apr 2026 · From UPSC Prelims GS Paper I 2025, Q5

Contents15
UPSC Prelims GS2025Environment
  1. AOnly one
  2. BOnly two
  3. CAll the three
  4. DNone
Show answer

Answer: (B) Only two

Coal gasification is a process where coal is converted into a mixture of gases called syngas (synthesis gas), which primarily contains carbon monoxide (CO) and hydrogen (H₂).

This syngas can then be used as a building block for various chemical products.

(I) Ethanol — YES.

Syngas (CO + H₂) can be converted into ethanol through catalytic processes (like Fischer-Tropsch synthesis or fermentation using special bacteria).

This is a well-established pathway. ✓

(II) Nitroglycerine — NO.

Nitroglycerine is made through nitration chemistry — specifically, by treating glycerol with a mixture of concentrated nitric acid and sulfuric acid.

This is a completely different chemical process that has nothing to do with coal gasification or syngas. ✗

(III) Urea — YES.

Syngas provides hydrogen, which can be combined with nitrogen (from air) to produce ammonia (NH₃) through the Haber process.

This ammonia is then reacted with CO₂ to produce urea — one of the most widely used fertilizers.

India's coal gasification-based fertilizer plants (like the Talcher plant in Odisha) use exactly this process. ✓

So coal gasification can help produce ethanol and urea, but NOT nitroglycerine.

Answer is (b) Only two.

Why this was asked

Coal gasification converts coal into syngas (CO + H₂), which serves as the chemical building block for producing fertilizers like urea and fuels like ethanol.

India is expanding coal gasification for fertilizer production, with major plants like the Talcher facility in Odisha using this technology to reduce fertilizer import dependence.

The question tests understanding of which chemicals can actually be synthesized from syngas versus those requiring completely different chemical processes like nitration.

Coal Gasification Technology

Environment Coal gasification technology syngas

Coal Gasification: Process, Products & UPSC Applications

Must know

Coal gasification converts coal into syngas (CO + H₂) - a clean fuel and chemical feedstock

Syngas can produce ethanol (through catalytic processes) and urea (via ammonia synthesis)

Cannot produce nitroglycerine - which requires nitric acid chemistry, not syngas

Good to know

India operates coal gasification plants like Talcher (Odisha) for fertilizer production

What is Coal Gasification

Coal gasification is a thermochemical process that converts solid coal into a gaseous mixture called syngas (synthesis gas). This process involves heating coal at high temperatures (800-1000°C) with controlled amounts of oxygen and steam, breaking down the coal structure to produce primarily carbon monoxide (CO) and hydrogen (H₂).

Coal Gasification Process

%%{init: {"flowchart": {"wrappingWidth": 460}}}%%
flowchart TD
  s1["`**Coal Feedstock**
Coal is crushed and prepared for gasification`"]
  s2["`**High Temperature Reaction**
Coal heated to 800-1000°C with controlled oxygen/steam`"]
  s3["`**Syngas Production**
Coal breaks down into CO + H₂ + other gases`"]
  s4["`**Gas Cleaning**
Remove impurities like sulfur, ash particles`"]
  s5["`**End Products**
Clean syngas used for chemicals, fuels, or electricity`"]
  s1 --> s2
  s2 --> s3
  s3 --> s4
  s4 --> s5

Syngas Applications in Chemical Production

Product

Syngas Pathway

Process Used

UPSC Relevance

Ethanol

CO + H₂ → Ethanol

Fischer-Tropsch synthesis or bacterial fermentation

Biofuel alternative, energy security

Urea

H₂ + N₂ → NH₃ → Urea

Haber process + urea synthesis

Fertilizer production, agricultural self-reliance

Nitroglycerine

NOT possible

Requires nitric acid + glycerol

Explosive, pharmaceutical use

India's Coal Gasification Initiative

Talcher Fertilizers Limited (Odisha) - India's largest coal gasification-based urea plant using indigenous coal

Mission PURVODAYA - Government plan to develop eastern coal-bearing states through coal gasification

Atmanirbhar Bharat - Coal gasification reduces import dependence for chemicals and fertilizers

Environmental benefit - Cleaner than direct coal burning, reduces particulate emissions

Exam traps

Trap: Assuming all industrial chemicals can be made from syngas - nitroglycerine requires nitric acid chemistry

Confusion: Coal gasification vs coal liquefaction - gasification produces gas, liquefaction produces liquid fuels

Memory aid: Syngas = Synthesis gas = CO + H₂ = building blocks for synthesis of other chemicals

Number trap: Question asks 'how many' - count carefully: ethanol ✓, urea ✓, nitroglycerine ✗ = 2 substances

Ethanol Production & Applications

Environment Ethanol

Ethanol: Production Methods & Energy Applications

Must know

Ethanol (C₂H₅OH) is a key biofuel and renewable energy source

Can be produced from biomass fermentation or syngas conversion (coal gasification)

India's Ethanol Blending Program targets 20% ethanol in petrol by 2025

Ethanol Production Methods

Method

Raw Material

Process

Sustainability

Biomass Fermentation

Sugarcane, corn, agricultural waste

Yeast fermentation of sugars

High - renewable feedstock

Coal Gasification

Coal → Syngas

Fischer-Tropsch catalytic conversion

Medium - fossil fuel based but cleaner

Cellulosic Ethanol

Agricultural residues, wood

Enzyme breakdown + fermentation

Very high - waste utilization

India's Ethanol Program

E20 target - 20% ethanol blending in petrol by 2025 (currently ~10%)

Sugar mills integration - Convert sugarcane molasses into ethanol for dual revenue

2G ethanol plants - Second-generation plants using agricultural waste (paddy straw, wheat straw)

Import substitution - Reduces crude oil imports, enhances energy security

Exam traps

Don't confuse: Ethanol (fuel alcohol) vs methanol (wood alcohol) - different chemical formulas

Production source: Ethanol can come from both biological (fermentation) and chemical (syngas) routes

UPSC loves: E10, E20 percentage targets and their timelines - 20% by 2025 is current target

Urea Production & Fertilizer Industry

Environment Urea

Urea Synthesis: From Syngas to Fertilizer

Must know

Urea (NH₂-CO-NH₂) is the most widely used nitrogen fertilizer globally

Made from ammonia (NH₃) which comes from hydrogen in syngas via Haber process

Coal gasification provides hydrogen for ammonia synthesis - key for fertilizer self-reliance

Coal to Urea Production Chain

%%{init: {"flowchart": {"wrappingWidth": 460}}}%%
flowchart TD
  s1["`**Coal Gasification**
Coal → Syngas (CO + H₂)`"]
  s2["`**Hydrogen Extraction**
H₂ separated from syngas`"]
  s3["`**Haber Process**
H₂ + N₂ → NH₃ (ammonia) at high pressure/temperature`"]
  s4["`**Urea Synthesis**
NH₃ + CO₂ → Urea + water`"]
  s5["`**Fertilizer Production**
Urea granulation and packaging`"]
  s1 --> s2
  s2 --> s3
  s3 --> s4
  s4 --> s5

India's Fertilizer Strategy

Talcher plant (Odisha) - Uses indigenous coal for urea production, reduces import dependence

Fertilizer subsidy - Government provides urea to farmers at subsidized rates (~₹266/50kg bag)

Nutrient Based Subsidy (NBS) - Policy framework for fertilizer pricing and distribution

Atmanirbhar goals - Coal-based urea production reduces dependence on imported natural gas

Exam traps

Key connection: Urea needs ammonia, ammonia needs hydrogen, hydrogen comes from syngas

Don't miss: Haber process is the bridge between syngas and fertilizers - very important for industrial chemistry

India angle: Coal gasification for fertilizers is part of energy security and agricultural self-reliance

Nitroglycerine Production & Applications

Science And Technology Nitroglycerine

Nitroglycerine: Chemistry & Applications

Must know

Nitroglycerine is made by nitrating glycerol with nitric acid + sulfuric acid

Cannot be produced from coal gasification - requires completely different chemistry

Good to know

Used in explosives (dynamite) and medicine (heart medication)

Why Not From Syngas

Nitroglycerine (C₃H₅N₃O₉) is produced through nitration chemistry - a process where nitro groups (-NO₂) are added to an organic molecule. This requires concentrated nitric acid (HNO₃) and sulfuric acid (H₂SO₄) as catalysts. Coal gasification produces syngas (CO + H₂), which lacks the nitro groups and acidic conditions needed for nitroglycerine synthesis.

Nitroglycerine vs Syngas Products

Compound

Chemical Formula

Production Method

Key Requirement

Nitroglycerine

C₃H₅N₃O₉

Glycerol + HNO₃ + H₂SO₄

Nitric acid chemistry

Ethanol

C₂H₅OH

Syngas → Catalytic conversion

Carbon monoxide + hydrogen

Urea

NH₂CONH₂

Syngas → NH₃ → Urea

Hydrogen from syngas

Applications of Nitroglycerine

Explosives - Main ingredient in dynamite, used in mining and construction

Medicine - Sublingual tablets for angina (heart pain) - causes blood vessel dilation

Industrial - Controlled explosions for controlled demolitions

Historical - Alfred Nobel's invention, led to establishment of Nobel Prizes

Exam traps

Major trap: Assuming coal gasification can produce all industrial chemicals - nitroglycerine is the exception

Chemistry confusion: Nitroglycerine needs nitration, not synthesis from simple molecules

UPSC trick: The question tests knowledge of chemical processes, not just end products